Palletising

Flexible palletising systems: Efficient solutions for automated and manual applications

Hormes palletising systems offer numerous options for loading and unloading pallets quickly and carefully. Depending on your requirements, both reusable containers and single-use packaging such as cartons, trays or shrink-wrapped products can be handled efficiently. Our pusher series enables the fully automated unloading of both single-use and reusable containers, ensuring smooth, efficient operations. For lower output systems, Hormes also provides manual handling solutions that offer a cost-effective and flexible alternative to automation.

Linear palletisers and depalletiser

The Hormes linear palletiser series has been specifically developed for medium- to high-capacity systems and stands out thanks to its compact design, requiring minimal space both in height and footprint. Equipped with powerful servo motors, the machine delivers dynamic movement with minimal mechanical stress, ensuring an especially energy-efficient drive system. For added convenience, the palletiser can be optionally fitted with a combination palletising head, eliminating the need for retooling.

Advantages of the Hormes linear palletiser series:

  • Minimal wear and low maintenance requirements
  • Energy-efficient drive technology with high-performance servo motors
  • Space-saving design with optimal accessibility
  • Combination palletising head for different container types

Sweep-off depalletisers

Based on the linear palletiser series, Hormes also offers fully automated sweep-off depalletiser for medium- to high-capacity systems. These machines enable layer-by-layer pushing of new glass bottles, cans or PET bottles, while an additional securing module ensures excellent stability of the palletised containers. The integrated layer pad handling system sorts top covers and layer pads into the designated magazines as required.

Advantages of sweep-off depalletisers:

  • High flexibility with extensive customisation options
  • Fully automated operation for maximum efficiency
  • Careful handling of containers
  • Energy-efficient drive technology with powerful servo motors

Container lifters

In addition to fully automated sweep-off depalletisers, Hormes also offers manual container lifters, ideal for low-capacity systems or for feeding high-capacity filling lines. These lifters allow operators to depalletise containers layer by layer and transfer them to the container conveyor. An electric lifting mechanism with a mounting frame ensures ergonomic operation. Depending on container type and operator efficiency, throughput rates of up to 14,000 containers per hour can be achieved.

Advantages of Hormes container lifters:

  • Compact design to save space
  • Low investment costs thanks to their economical construction
  • Minimal maintenance and servicing requirements
  • User-friendly design for easy handling

Retrofit solutions

In addition to new machines, Hormes also offers specialised retrofit solutions for palletising technology. At our facility, we upgrade selected machine series from manufacturers such as Krones and Kettner. This includes replacing all spare and wear parts as well as equipping machines with new format-specific components tailored to your needs. We also integrate state-of-the-art control systems as well as safety and automation technology to maximise the efficiency and performance of your equipment.

Advantages of Hormes retrofit solutions:

  • Sustainable approach by conserving resources
  • Durable, proven technology for reliable operation
  • Cost advantages compared to new machines
  • High spare parts availability on the open market

Robotic palletiser

Hormes robotic palletiser offer maximum flexibility for a wide range of palletising tasks. Depending on the size and configuration of the robot, both individual packages and entire layers can be palletised efficiently. The robots’ large, adaptable working area allows them to operate multiple palletising stations simultaneously. Various tool attachments, such as shutter heads, gripper heads, suction grippers or combination grippers can be used to meet specific application needs.

Advantages of Hormes robotic solutions:

  • High level of flexibility for diverse palletising tasks
  • Compact design with minimal space requirements
  • Energy-efficient drive technology for sustainable operation
  • Low maintenance thanks to their robust construction

Pallet inspection

Ensuring high-quality pallets is crucial for efficient palletising processes. Damaged pallets can lead to significant costs and risks, particularly when storing goods in high-bay warehouses or during transport. Hormes offers specialised pallet inspection systems that check empty pallets for various defects, including deck boards, stringers, width conformity and block integrity. Additionally, pallets can be cleaned with a brush and smoothed using a pallet roller to remove protruding elements.

Advantages of Hormes pallet inspection:

  • Simple integration into existing systems
  • Signal output for automatic rejection of defective pallets
  • Inspection of various pallet characteristics
  • Robust, durable components for reliable operation

Empty pallet magazine

Pallet magazines are essential for fully automated palletising systems. They serve as an intermediate storage solution for empty pallets, facilitating both stacking and unstacking. The Hormes pallet magazines can be easily adjusted to accommodate different pallet types and flexibly adapted for seamless integration into existing systems.

Advantages of Hormes pallet magazines:

  • Sturdy, durable construction for a long lifespan
  • Easy adjustment for different pallet formats
  • Simple integration into existing systems
  • Low maintenance and servicing costs thanks to durable components

Layer pad handling system E

New container pallets are separated by layer pads and secured with top covers. When depalletising these pallets, the layer pads and top covers must be removed and placed into designated magazines. When loading pallets with single-use packaging such as trays or flexible packaging, layer pads are often required to ensure gentle palletising. For both processes, Hormes provides the ideal solution with its flexible layer pad handling system.

Advantages of the Hormes layer pad handling system:

  • Compact design to save space
  • Separation of top covers and layer pads
  • Simple integration into existing systems
  • Low maintenance and servicing costs thanks to a robust construction

Layer pad handling system M

To efficiently supply or remove layer pads and top covers for multiple palletising machines, Hormes offers a portal-based layer pad handling system. This system allows materials to be conveniently placed or retrieved at a central point, simplifying operation and reducing conveying distances, especially when multiple systems are running in parallel.

Advantages of the Hormes portal system:

  • Central magazine for storing and supplying layer pads and top covers
  • Compact design for minimal space requirements
  • Easy operation and handling for increased efficiency
  • Simple integration into existing systems

Multiple pallet loading/unloading

Hormes provides multiple pallet loading and unloading solutions to create an efficient interface between automated pallet transport and forklift operations. The Hormes pallet unloader prepares pallets for removal in 4- or 6-stack configurations, while the pallet loader accepts 4- or 6-stack pallet blocks, separates them and feeds them into the automated pallet conveyor system.

Advantages of Hormes multiple pallet loading and unloading solutions:

  • Sturdy, robust construction for reliable operation
  • Simple integration into existing systems
  • Low maintenance and servicing costs thanks to durable components
  • Flexible adaptation for different pallet formats

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